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by sbaiddn 1163 days ago
Its a regulatory bet, not an engineering one. The West is making a civilizational bet on EVs so it's not Ford that loses the bet, its the entire West.

From a technical POV, I disagree with the bet. I think hybridization of ICE while transitioning to CNG+1%NH3 fuel (to have very high compression engines) makes a lot more sense.

Afterall, if you can make an ICE match an electrical power plant's carbon emissions, electric cars make very little sense in the short to mid term (until the marginal power is guaranteed to be sustainable).

EDIT:

A lot of comments so this would be my (preferred) solution. An hybrid ICE that:

- is like the Chevy Volt or Prius

- like the Mazda and Prius, runs on the miller cycle

- like a diesel has 20:1 compression. Knock and NOx considerations follow.

- like diesels has ureas/ammonia injection for NOx from high compression.

- like cars in the third world, runs on CNG (120 octane, high energy to carbon density)

- is sized for average power, not peak power, so when it runs, it runs at full open throttle.

All the bits Ive described exist already but no single car adopts them all.

5 comments

Even if the carbon emissions match, the drivetrain in an ICE vehicle contains 2,000+ moving parts typically, whereas the drivetrain in an EV contains around 20. The benefits of TVs range beyond direct carbon emissions from the power unit.
Look, what follows is my opinion and why Im against EVs for the short to mid term future. Im not a domain expert, but I am a physicist and an engineer whose worked in energy and for the DOE on sustainable energy sources. Again, Im not a car engineer.

Carbon emissions is why we're transitioning. Its why EVs are made mandatory. Its the premise that the EV has to fulfill. Thousands of little ICE parts have little consequence since cars, typically, die for every other reason except engine failure. This has been the case since widespread adoption of automatic transmissions and fuel injection.

The math of EVs is pretty daunting too. Take an EV and ignore its greater sin of creation (ie resources to make one vs an ICE car). Now pretend it runs on pixie dust (ie actually zero emissions).

Now compare that to taking that EV's (electrically) massive battery and, instead hybridizing N number of vehicles. Ive run the numbers, and the EV has (much) greater CO2 emissions.

If you use regulatory power to funnel those batteries to preferentially hybridize contractors' vans and trucks (ie the F-250 and 350, not the wanna be cowboys' 150) the comparison sucks even more.

Note that this analysis uses efficiency numbers from current widespread ICE engines, not rather niche (for the West) CNG cars that can run at very high compression ratios (methane has an octane rating of about 120) and have much higher energy content per gram of CO2.

And you know what the funniest part of all of this is? We could slash transportation CO2 overnight by lowering and imposing lower speed limits.

But again, this is what Ive come to believe with car manufacturer and EPA data in excel. YMMV

Can you show the spreadsheet on this EV vs hybridizing N vehicles? Pretty tricky full lifecycle analysis to do. It would be a little bit strange intuitively since hybrids also take a lot of resources to build, as you must build a transmission, an engine, all the infrastructure around an engine, some kind of integration of that engine with the electric motor, AND the electric motor, AND a small battery pack.

Hybrids also have the highest fire risk of all types (EV vs ICE vs Hybrid)

This is the primary reason I wouldn't go back to combustion. The running costs of electric vehicles are absurdly low at times.

You can put 50k-100k miles on most EVs on sale today having only bought cabin air filters, tires and wiper blades in addition to the cost of the electricity - thats largely it!

A hybrid takes care of the brakes. What are the next big consumable in an ICE vs EV? Oil changes? Hardly a deal breaker. Air filters? $10 and often easier to instal than the cabin air filter.

With fuel injection, spark plugs can easily go 120k+ miles. I have never replaced them and no engine Ive owned ever seemed bothered by it.

Spark plug wiring? My uncle did that once on his civic... when it had 180k miles and was 25 years old. He was ready to junk the car, but he ended up driving it until he moved away and sold it.

If your ICE doesn't outlive your car (with regular oil changes) you drive like a maniac or buy cheap cars (you know the brands)

> You can put 50k-100k miles

I get that on my ICE brakes too. My secret? Engine braking and taking my foot off the gas when the light ahead is red: something nobody seems to do sadly.

Are EV suspensions over-built enough to account for the extra weight they’re carrying? Imo that’s the big expense once vehicles start showing their age. Extremely dependent on road conditions though… not great in the salt belt.

Hehe, when I got my brakes done the mechanic assumed I was getting my third set. I told him they were my second set.

He chuckled and said: "I guess you know how to use the down-shifter"

Doesn't it make more sense to put the wear on your (cheap, easily replaceable) brakes than the (expensive, harder to replace) clutch though?
Manual tranny - blip the throttle before downshifting

Auto tranny - downshift on the crest of the hill (Inlive in a very hilly area. Otherwise I don't bother)

No, all engineers working on EVs forgot to design suspension components strong enough for the mass of the car. At Tesla and Ford and GM they are all idiots.
I know you’re joking, but given consumer indifference to mpg but laser focus on range, I wouldn’t be surprised if weight-reduction-at-all-costs took a front row seat for EVs.

Auto engineers work first for the marketing department. And range sells.

Few buyers run a “10 year TCO and then residual value” calculation.

What do you do after? Are you talking used or new?
From new, you will get to 100k miles with the above on majority of decent EVs on sale.

Beyond 100k, there isn't much, but you will likely need to do things like brake disc replacement or some shock work, but the costs are still minimal vs ICE car maintenance at this stage in an ICE car's lifecycle. If you do pads and discs at 100k on an EV, you will generally be good to 200k again. The shock work is no different to what a gas car might need at this stage.

Thanks to regen braking, the lifespan of the braking system consumable components is increased enormously vs combustion.

The batteries are still generally giving useable performance/range up to 300k on a lot of used Teslas, but this will vary depending how the owner looked after the battery. Lots of DC supercharging generates a lot of heat and isnt great for long term range. A tesla mainly charged on AC at home will keep great battery range for a very long time though. I'm planning to keep my EV for a crazy long period of time, given the lack of operating costs. The range loss on an mainly AC charged EV can be surprisingly minimal.

The only fluids are some coolants generally, and those are easily/cheaply replaced usually on a ~10 year cycle. Most EVs are just scaled up electric toy RC cars in terms of their architecture - really! - the number of drivetrain components is incredibly small.

> ICE car maintenance at this stage in an ICE car's lifecycle.

What become the big ICE maintenance issues at this point? I know spark plugs can be a royal pain on some vehicles but at least iridium plugs last a very long time.

(I’ll admit, I’m starting to deal with more seal leaks at 15 years. Need to track it down to avoid adding ~2L oil between my 10k mile oil change. And I’ve been neglecting trans/diff flushes)

My biggest groan over the next few years will be suspension parts and not just the struts. All them “sealed” “forever” control arms and such without grease points, ugh.

On Volkswagens it's pretty typical to need to replace the timing belt and water pump because I guess those tend to fail at a higher rate after ~120k
I hope people realize that fuel cell cars are also EVs, and have only a handful more moving parts to deal with. People have mislead themselves into thinking the BEV is synonymous with all EVs. This type of thinking could easily lead people into making serious mistakes.
The history of fuel cell cars doesn't exactly paint a happy picture...

I think its critically important we have managed to profitably make EVs at scale - no one has ever turned a profit on fuel cell cars, and indeed often sold them at enormous losses. See any of the ones Toyota shipped - the Mirai is sold at an incredible loss.

This isn't to say these can't be fixed, but the best fuel cell cars simply haven't been as good as the best EVs to date accross a number of objective/subjective measures.

You do realize that BEVs predate internal combustion cars? You could've said the same thing about all EVs just a few years ago.

The problem with BEVs is that they have gigantic resource requirements. It is very much replacing one problematic resource base with another. Fuel cell cars lack this problem. It is not inconceivable that this fundamental problem will force our hand in the future.

Also, like I said, a fuel cell car is an EV. Your story about the Mirai losing money is not different than accusing Tesla of doing the same. Arguably even more absurd, since Mirai should cost less to make.

> You do realize that BEVs predate internal combustion cars? You could've said the same thing about all EVs just a few years ago.

Toyota and others have tried and failed for decades, yes. The order of events is irrelevant to the discussion.

BEV sales managed to reach profitability at scale in less than a decade.

BEVs also have benefit of sharing technologies with many other devices, in a way fuel cell does not - its not surprising to me at all BEV is winning, and by a huge margin.

Supplying and pumping compressed hydrogen at temperatures well below freezing (the typical solution) at the pump is also not all that simple compared to an EV plug or even good ole' gas, and the range offered by the compressed tank is not all that amazing either.

Fuel cell tech will find uses I'm sure, but its not going to be affordable personal transport.

That is all very selective reasoning. You literally ignored what I just said, in that batteries have huge resource issues and that could force our hand. In the end, there's no coherent reason why one (and only one) type of EV must win.
What serious mistake will be made?
Not only that but all the innovations that we see in batteries can trickle down to all kinds of consumer devices.
In the face of civilizational collapse due to taking the wrong strategy vis a vis carbon emissions, my iPhone's battery life seems inconsequential.
I was thinking more like solar panels charging high capacity batteries that allow people to live off grid reducing the need to implement expensive to maintain infrastructure to rural locations.
It's worth noting that just because something "makes sense" doesn't mean these types of bets are going to work out. I'm reminded of Japan's similar bet on computing: https://en.wikipedia.org/wiki/Fifth_Generation_Computer_Syst...

Sure, everything they did was, on paper, the correct move. The general prediction of the direction of computing was more or less correct. It just didn't happen on the timescale they envisioned, and simpler and cheaper short-term solutions turned out to be way better. Not to mention that simpler and cheaper solutions are way more flexible and faster moving, meaning nation-scale projects are often way too slow and cumbersome to even do the thing they were supposed to do.

Huge regulatory bets on transportation technology have the same problem. It wouldn't shock me if all of this ends in disappointment and bailouts.

> From a technical POV, I disagree with the bet.

The energy requirements for the kind of full and rapid electrification being pushed (cars, trucks, boats, ships, aircraft, homes) seems daunting to me. Yes, Tesla's Master Plan Part 3 lays it out, and yet the scale of the thing is like nothing the US has done, well, I think I can say, ever.

I mean, we have to build brand-new grid-scale clean energy generation at a scale of almost five times currently installed power generation capacity. That also means the grid capacity to carry it.

My fear is that the haste could create some really serious power problems as the infrastructure lags vehicle deployment.

On the other hand, if things get ugly people won't buy them. This is also a problem. I firmly believe electric cars are the future. We are simply putting fantasy before reality. Reality means that power generation expansion must come first and cars follow based on quotas established to maintain generation/grid integrity.

> We are simply putting fantasy before reality. Reality means that power generation expansion must come first and cars follow based on quotas established to maintain generation/grid integrity.

None of the players are willing to expand power generation for some future possibility, we have to scale up demand before they're willing to invest in that.

It also ignores that the biggest problem currently isn't generation but is scheduling, if more utilities had the capability to help homeowners schedule charging based on system demand we'd barely need any increase in generation to begin with as we don't have much trouble generating the needed power over the scale of a night, but if everyone tries to pull an 11kwh charge at the same time (similar to California having issues in the evening as everyone turns up the AC when people arive home) we do have a problem. Even california with all it's problem has enough capacity if there was better scheduling available to help flatten the curve.

> Even california with all it's problem has enough capacity if there was better scheduling available to help flatten the curve.

I don't think so. Not enough power. I am in CA. Power problems are already serious enough.

Scheduling is one of those things that sounds great on paper. What do you think are the chances of people who do not own EV's having any interest in being regulated to help people buying $50K to $120K cars? Less than zero.

Also, power problems are guaranteed. This isn't theoretical and one can't wave it away with concepts such as scheduling. Tesla's Master Plan Part 3 explains that we have to go from 1,200 GW of power generation today to 5,338 GW for full electrification. That, again, cannot be waved-off with scheduling. Even half of that cannot be solved by shuffling cards. The problem is real and power generation has to come ahead of electrification.

I am not saying we need to double power generation five years before adding electric cars. No. What I am pointing out is that we are putting the cart before the horse.

CA says no more ICE vehicles after 2030 (I forget the year, I think that's right). That's 7 years from today. And yet, we did not simultaneously announce immediate projects to add power generation and delivery in support of the new vehicles to be sold starting in 2030.

How long does it take to add non-trivial power generation? Decades?

Somewhere around TWO MILLION new cars are sold in CA per year. The grid and power generation isn't ready for two million electric cars added every year starting in 2030. Those projects had to be launched three years ago, not five years from now.

> Scheduling is one of those things that sounds great on paper. What do you think are the chances of people who do not own EV's having any interest in being regulated to help people buying $50K to $120K cars? Less than zero.

With proper incentives a lot. The grid has more than enough capacity for the needed watt hours needed in any given day, so if we can get people to cool their homes down more during lulls in usage, and charge their cars during those periods too it would take a lot of slack, ACs are likely a much bigger hit to most grids in the southwest over the next several decades than EVs will be. With well regulated (see not Texas) demand pricing it shouldn't be hard to convince people to do a couple times a year changes to their thermostats & enable settings on their EVSEs or EV to lower usage during peak.

Your argument mostly boils down to "what if everyone stopped to fill up gas at the same time, there's not enough pumps, we can't support ICE vehicles".

Also sorry if I came off as dick-ish, I don't disagree that we should be expanding energy production as fast & cleanly as we can, but I think we as a society are much to unwilling to take the slightest inconvenience, and it feels like with scheduling too many people are at the position of "we've tried the absolute minimum and it didn't solve it, it's doing more isn't going to work."

> The grid has more than enough capacity for the needed watt hours needed in any given day

Just want to make sure I am clear on what you are saying:

Are you saying that's the case for the cars and loads we have today? Or, are you saying we have enough for a full transition to EV's?

> Also sorry if I came off as dick-ish, I don't disagree that we should be expanding energy production

No worries. Thanks for the gesture. It indicates a desire to have a conversation, rather than wanting to throw fecal matter at each other, which, sadly, can happen even on HN with some people.

I am simply trying to understand the reality of this energy transition, rather than the many fantasies out there. When politicians make claims nobody asks the hard questions. Well, OK, I understand that most reporters don't have a clue. Most politicians don't have a clue. Which means we end-up with uncontested statements that, if repeated enough time, tend to become reality in the minds of people who will ultimately vote for this stuff in one way or another. We have to be careful that we don't make massive bets on flawed "religious" assumptions.

> Are you saying that's the case for the cars and loads we have today? Or, are you saying we have enough for a full transition to EV's?

Pretty much yes to the second, or at least from reading several interviews with heads of utilities it's not EVs that they're worried about, it's the massively exploding amount of energy being used for AC as things have heated up and are expected to continue to as that can eat away at the capacity during otherwise lulls.

I think scheduling should also have a massive disclaimer on it that it's not about static schedules, it's about the grid being able to dynamically tell the chargers when to charge or not, and with enough of those EVs can actually help the grid because instead of spinning up powerplants and burning fuel (and money) in anticipation of peaks they can ramp them up and actually use the electricity and easily & safely shed load as peak picks up.

If utilities don't act on getting the ability to dynamically tell chargers when to charge and expand their programs to help get people to think of houses as thermal batteries to manage peak then no there isn't enough, but those are things that utilities have been pretty actively working on, it's just not as visible as new powerplants. It'd also help if dealer salespeople were more familiar with some of this stuff as mine didn't really know much and I ended up sending him a bunch of stuff about the local utilities programs so he can hopefully tell future buyers (it's mostly stuff like setting up charging schedules (they've only rolled out the dynamic charge scheduling for a small test group so far so currently only static) that they then give discounts for a few months)

Other random notes that came into my head as I was writing: * Most smart chargers already support a standard that allows utilities to do this, so it isn't a case of once utilities get around to it everyone needs to upgrade their chargers, they should just be able to just authenticate.

* to make sure it's clear I'm not suggesting they should say "You can't charge during these periods", but should be offering discounts for not doing so and allowing simple overrides at the charger.

* I'm also super excited to see what happens with vehicle to load in the coming years as I think that could be a massive boon to grid stability (similar to tesla's virtual power plant program but I expect magnitude more EVs than home battery systems)

> Afterall, if you can make an ICE match an electrical power plant's carbon emissions, electric cars make very little sense in the short to mid term (until the marginal power is guaranteed to be sustainable)

Doesn't the need for a car engine to be light enough and small enough to work in the car mean that power plants will almost always be able to be cleaner?

You can make the car engine more efficient by making it be a small generator that is working at optimal RPMs rather than the variable RPMs driving the car itself.

Consider some of the various hybrid approaches.

Honda has the IMA. The insight is an ICE car with an "underpowered" gas motor that has an electric motor to assist it. If it runs out of gas, it's out of gas and doesn't move.

Toyota's Prius is an electric car with a gas motor that switches on when optimal. If you run out of gas in the Prius, the car will go for some further distance until the battery goes dead.

The Chevy volt is an electric car with a gas generator (and a trick that can shunt some power from the gas generator to driving the car). https://www.cnet.com/roadshow/news/chevy-volts-engine-more-t...

> When the battery is depleted, the range extender engine kicks in to generate electricity for the motor, as GM noted in its press materials. But when the battery is depleted and the car is running at 70 mph or above, the planetary gearset transmits additional motive force directly from the engine to the wheels.

... however, this also should take into account the efficiency of the power grid too.

https://www.epa.gov/egrid/power-profiler#/

A hybrid car in part of the grid that is heavily coal can be efficient in terms of CO2 than an electric car because it is burning gas more cleanly than the grid is burning coal.

This is an excellent question but a massive one to answer. Probably the length of a scientific paper. It'd involve thermo, engineering economics, etc.

To keep it short, yes there is a return to scale, but it's a diminishing one. Gas turbines run at about 55% thermal efficiency. Large of small it matters little, that limit is set by the blade materials' melting temperature (which sets longevity).

Your car typically runs at about 30%, its efficiency partially offset by heat losses to the cylinder walls (ie the larger the better), but is mostly set by engineering decisions other than fuel efficiency (one big cylinder has less surface heat loss than four little guys but would be unbalanced)

But there are so many legacy design decisions in an ICE that no longer apply if we have hybrid drivetrains and ammonia/urea injection (to mitigate NOx from high compression).

The Prius challenged a lot (but not all) of these decisions and remains, in my opinion, the most revolutionary car of the past 50 years.

I really believe that an fossil fuel car engine can get an efficiency within the transmission losses of the best gas power plant. But even if ICE development were frozen, hybrids still make more sense, from a CO2 POV, than EVs

Whats the co2 and environmental impact of building out CNG infrastructure for refueling? That seems vastly more costly in terms of resources than running wires to charge EVs. Especially when the electricity needed to charge an EV is the same as the electricity/energy needed to refine a tank of gasoline.

How much electricity will be needed to compress and refine the natural gas into fuel tanks? How big and heavy are those tanks?