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How do you design a $30k electric pickup? Inside Ford's skunkworks (arstechnica.com)
85 points by PaulHoule 4 days ago
15 comments

The list of 14 rules for running a skunkworks program and how they apply here is great and well worth reading the article, regardless of how you feel about the likelihood of Ford ever successfully executing on a $30k ev truck
I think Ford is technically capable of building a $30k EV truck and have been for some time. The F-150 Lightning was surprisingly close and only the overshot the mark in the direction most of the rest of the F-150 line has leaned in the same years.

I think Ford still hasn't solved its Dealer Problem that it currently would not have dealers willing to sell a $30k EV truck in the US.

Where did you see a F-150 Lightning new for less than $40k anywhere?
I didn't, I said that $40k is closer to $30k than many would give it credit and that I believe that at least $10k-$20k more expensive than necessary for "luxury trim reasons" seems to be the current F-150 brand.
What stops Ford or General Motors from creating a "startup" that is not bound by its existing agreements with its dealership network to sell a new vehicle direct to consumers "in select states" where the law allows this? I mean any state where the Tesla is sold should allow this, right?
"Activist" Shareholders, primarily. Ford several years ago floated the idea of building its EV division as an almost entirely separate direct-to-consumer sub-company (specifically designed to directly compete with Tesla) and it got shutdown hard by shareholders.

Many of the biggest shareholders of both GM and Ford are their respective dealers. Shamefully this conflict of interest and reversal of some key controls is deeply entrenched in the US all the way back to the original lawsuit Dodge Brothers v Ford, which is also the dark origin of phrases like "fiduciary duty to shareholders", where then dealer network and automotive supply chain moguls the Dodge Brothers sued Ford for wanting to take record profits and reinvest them in R&D and asked that Ford give a record dividend instead (as its "fiduciary duty to shareholders"). They used that dividend to help finance their rival Dodge car manufacturer. In hindsight it is such a bizarre sequence of conflicts of interest that we're still dealing with the consequences of today (in how it created such quarterly earnings-focused myopia in US corporations), including specifically in the various ways that GM and Ford can't easily create a "startup" with no dealer network to stay competitive in EVs, why both are generally starved of R&D money compared to "startup" competitors, and also it all relates to why they are "too big to fail" given how much of the US economy is built on top of conflicts of interest and overlaps between them, their dealers, their supply chain, and their shareholders.

I live in Germany and am sure as hell that I will never be driving a $30k electric pickup here. They'll make sure nothing like this ever becomes legal to import or drive on German roads until after there's a German car brand on it, and it costs 10x that while being identical, just to subsidize lots of local jobs that are low-wage, high-tax, and taking away manpower from other sectors/fields where it's more needed.
That sounds similar to the lamentations of American buyers who want Japanese kei trucks.

It’s protectionism all the way down I guess.

Though I see tons of US pickup trucks in the Netherlands, and have seen even lifted ones in Germany too for that matter.

In Germany it's mostly US service members and their families who drive US pickup trucks. They can ship personal vehicles to Germany without having to make them fully compliant with German regulations, and generally seem to like them

Away from US bases, pickup trucks are very rare in Germany. The closest thing you will see are 3-ton flatbed trucks as work vehicles, or something like a VW Transporter. But generally tradespeople prefer vans, and commuters prefer hatchbacks or SUVs (which are bad enough)

Despite failing to meet EU safety rules, they can be imported under Individual Vehicle Approval - """ The use of IVA for so-called ‘off-road’ vehicles (N1G) has more than doubled since 2019, rising from 2,900 new registrations in that year to 6,800 in 2022, with Dodge Ram pick-up trucks accounting for approx 60% of IVAs in this category over these four years, 2019 to 2022 """

https://etsc.eu/concerns-over-loopholes-allowing-american-pi...

Anyway, my point was that you can buy American trucks in Europe right now, so op may be able to get this $30k Ford.

For what it's worth, I have a big soft spot for trucks with long beds and normal-height hoods! Something like a Chevy S10 or 90's Tacoma is really useful! I just don't like biking with my kids by drivers who can't seem them.

I’ve wanted a kei truck for a while. Then when you park it next to suburban mom’s expedition/escalade/luxury bus it’s so tiny it looks unsafe. Unfortunately I live in a city where small town trips are difficult without getting on a 70+ mph freeway and competing with those vehicles
> That sounds similar to the lamentations of American buyers

Is there a good international metric for how much a given country’s car buyers pay extra due to tariffs, duties, protectionist regulation, et cetera?

Lamenting the difficulty of registering kei trucks is kind of rich coming from the patron saint of "the roads are horribly dangerous and we need to do everything to safen them up and drivers can bear whatever that costs"

Protectionism when I don't like it, public safety when I do I guess.

In any case, they're pretty easy to register if you don't lick the boot. Whatever state you're in typically isn't gonna come after you for tax evasion for an object they aren't in the business of taxing if you catch my drift.

> if you catch my drift

Not OP but I don't. What do you mean? How do you make the kei truck an object they aren't in the business of taxing when they are, in fact, in that very business? Or maybe I have some deeper confusion about the issue here.

> What do you mean?

I think they mean it’s easier than many of us suspect to register an imported car as something close enough and get away with it. The most challenging bit would probably be maintenance.

That depends a lot on the state. I hear in Utah it's very easy to register a kei truck/van as street-legal. Here in Nevada it's quite the opposite, at least according to those I've talked to who've attempted it.
I live outside of Austin TX and have seen one regularly parked outside a house in my neighborhood for 5 years now. Has a license plate. If I had to bet, I’d say it’s registered (taxes paid, has required insurance) because police around here have camera systems in their cars that scan plates looking for unregistered vehicles (found out the hard way one time when I forgot to renew).
My understanding is they generally need to be 25+ years old, but this may vary (or I am out of date?) https://www.kei-trucks.com/blogs/kei-trucks/state-restrictio...
I meant just register it in one of the slightly less than half of states that let you do that.

Even if some Karen narcs on you to the tax man unless it's an especially slow day the tax man will say something along the lines of "It's a what? We don't register those"

The registration/tax people aren't in the business of giving a shit about the nuances of the vehicle code. They're in the business of collecting money. It's not like you're dodging meaningful fees on an entire truck fleet. You're dodging what would be a zero to them since they'd never let you register it. What are they gonna do send you one of those "we believe you owe us X, pay up or we'll use the full force of the state to fucking stomp you and ruin your life" letters with X= $0. I'm sure they'll get right on that.

    > American buyers who want Japanese kei trucks.
It is crazy when I hear people say they want to drive a kei truck on American roads. American SUVs and trucks are enormous in both height and weight. The kei truck does not offer the necessary crash protection.
But... I'm allowed to walk, bike, or ride a motorcycle on American streets...
It is crazy when I hear people say they want to walk, bike, or ride a motorcycle on American roads. American SUVs and trucks are enormous in both height and weight. Walking, biking, or riding a motorcycle does not offer the necessary crash protection.
People already ride motorcycles so why not let them drive in much safer kei trucks?
> The kei truck does not offer the necessary crash protection

Eh, if you aren’t doing a lot of highway driving, I think this could be fine? Especially in a city where collisions should be low speed.

Put another way—and this is a genuine question—is the person who wants a Kei truck better off spending tens of thousands of dollars more for safety rather than investing that in their health, happiness or education?

You raise some interesting points. A different way to look at safety: Why do car companies bother at all? Why isn't it a race to the bottom for car crash safety? "Oh, it's expensive to have cars with crash safety. Let's reduce our materials cost."
> Why do car companies bother at all? Why isn't it a race to the bottom for car crash safety?

More safety, always, is usually a feel-good measure. If people aren’t trading in their old cars for the newer, safer ones, because the latter are too expensive, it’s not actually helping people. Same if the cheapest car someone can get for their commute is bankrupting them.

They did before consumer safety regulations went into affect
I know it's anecdata, but the number of high-speed crashes in my college-town are amazing. You have a 45mph zone, people routinely speed 5-10 over that and boom, dramatic crashes.
> American SUVs and trucks are enormous in both height and weight.

That has nothing to do with actual consumer preference and everything to do with regulatory capture.

For driving around town to do stuff, I'd say they are fine and would love to have one. I doubt they would be able to safely drive on our freeways here though.
Cars in the US cost pretty much the same before taxes as in Europe. If Ford can build this truck in the US for this cost there seems little reason it couldn’t build it in the EU for a similar cost. Whether it will offer this body style or not is of course another question (Ford have stopped selling all regular cars in US, only offering crossovers, SUVs and trucks.) This is rather different to the perceived threat of cheap imports from China.
vw offers a electro pickup for 36k excluding tax (43k EUR with tax, ). https://www.volkswagen-nutzfahrzeuge.de/de/modelle/transport...

Its less than 10x

I mean, you can see how a kastenwagen nutzfahrzeug is a very different vehicle from a consumer mid-size pickup, right?

Sure, technically some would call the vehicle you linked a pickup, and technically German law still identifies the consumer pickup truck as a nutzfahrzeug instead of a PKW, but it doesn’t feel like you’re making a best effort to meet GP in the middle.

The distinction gets at something interesting though, and it's a weird intermingling of culture and politics. I think a truck as owned by a consumer, and as an American would understand the word, is, at least in part, a lifestyle statement derived from maybe overprovisioning on the horsepower. Such a lifestyle statement in Germany seems to be perfectly socially acceptable when it ties in with luxury and doing your "civic duty" by buying German, but it clearly ruffles feathers and meets with political headwind when it ties in with the culture and financial constraint of the "commoner".
> lifestyle statement derived from maybe overprovisioning on the horsepower

For what it’s worth, that horsepower is billed for towing.

most truck owners don't tow; studies show it's < 2 times a year.

the horsepower is for phallic compensation reasons

In my experience the resistance seems to come from the sense of “waste” that comes from buying a specialized vehicle. Anecdotally the folks I talk to (all blue-collar “commoners”) are overly focused on buying the eierlegende Wollmilchsau[0] vehicle. They view specialized vehicles, especially luxury-priced specialized vehicles, as an unnecessary waste.

Does this relate with your experience? It sounds like your perspective is broader than mine and more informed.

Edit: oof two downvotes for trying to have a conversation and expand my understanding of a culture. Vielen dank.

0: definition for the English speakers: https://en.wiktionary.org/wiki/eierlegende_Wollmilchsau

I was referring to something slightly different namely that price, horsepower, and socioeconomic status are all monotonically increasing functions of each other when you look at any given lineup of cars -- say you're comparing the different company cars owned by a given company, the different cars in the lineup of a given manufacturer, or the cars parked outside the venue when there's a wedding and the extended family has been invited. The cars themselves are all "trivial" variations of each other. I've noticed this more strongly in Germany than in other countries I've lived in (which is a few). You don't get the kind of variety of styles and designs you would get in the U.S. and many cars that are commonplace in the U.S. like a Ford Mustang or a Dodge RAM, when you encounter it in Germany, would instantly read as "someone desparate to get noticed".

But the variation in horsepower is still there. It's not like cars with 300 HP are forbidden in Germany. It's just that they need to fit in the continuum. The 300HP BMW is the CEO's car, and its existence is justified by the fact that the other top managers drive the 200HP version which is otherwise almost the exact same car, which are in turn justified by the fact that the middle managers drive the 120HP version, and if you're a new-hire individual contributor then anything more than 90HP would cause a scandal if word got out. (I'm painting a mental picture here; obviously not making a universal claim).

I think that culture is part of the reason why a $30k electric pickup truck would ruffle feathers so much, and it's a particularly stupid reason, but I think it's real.

The "Kastenwagen" example from above escapes that calculus by clearly being something that stands completely outside of any established continuum of this kind. The rare Ford Mustang or imported Dodge RAM that you sometimes see in Germany is similarly socially/politically acceptable on the grounds that it would either be expensive as hell, or a car buff's hobby. Both of those cases mean the owner has duly paid for their ticket to the high-horsepower social club (either financially, or by having a respectable hobby and putting in the work), whereas a $30k electric pickup that you can just buy would come across as "cheating the system".

I've worked on skunkworks projects. It's all fine and dandy until it becomes a product and the main company takes over.
Who says you need Ford to do it? Aging Wheels tried a prototype of a small electric pickup a year ago from a team making one without the support of a huge car company. I have no dog in this fight, other than wanting more of transport to go electric but if Americans refuse to buy vans which probably make more sense for transporting goods this might be a good option.

Video: https://youtu.be/1OgN_qctcGs

You don't need Ford per se, but you do need an experienced manufacturer to take a concept car to mass production, and you need mass production to make something affordable.
I'm watching Slate [0] with interest; they aren't following a path according to your assumptions.

[0] https://www.slate.auto/en

Would be interesting to follow, but as of now they look to be in a startup phase still. Car companies take years to establish themselves. This one seems close though, they say they will do their first deliveries later this year.
It's almost exactly what I want out of a truck… except I'm no longer seeing non-RWD options (could've sworn there used to be a 4WD option; did I hallucinate that or are they just not showing it anymore?).
They have financial capital via Bezos, I thought?

Not denigrating them whatsoever, I would like to have one.

Yes; but they don't (AFAIK) have a track record or pre-existing facilities for car design or manufacturing, per the comment I was replying to.
> Americans refuse to buy vans

I don't know that that's true. Van popularity comes and goes. So does van manufacturing. When van sales are high, we get more makes, when sales slump, some of the exit. People who buy vans don't like to buy new ones unless the old one is totalled or falls apart...

I don't think you can buy a Ford or Chevy minivan right now, but Honda, Toyota and Chrysler usually have one. VW has one now, too. I just missed the window to a get Ford Transit Connect when my 2017 Pacific died, so I ended up with an 81 VW Vanagon... But I also have a pickup with a 6 foot bed. Sometimes you want your load enclosed; sometimes outside is better.

#15 Don't tell anyone about it.
Kelly's 15th rule was actually "Starve before doing business with the damned Navy. They don't know what the hell they want and will drive you up a wall before they break either your heart or a more exposed part of your anatomy."
The original Skunkworks optimizes for a low production volume of vehicles which operate in a very extreme band of performance. And yes these projects are able to deliver within budget, but they are still very expensive machines. This is totally opposite to what is applicable to Ford, where really the innovation needs to be in the factory.

The other key lesson from the Skunkworks book, which is applicable, is that to the greatest degree possible, one should not reinvent the wheel. Reuse parts from other high production vehicles, which have proven their reliability. Focus the innovation tactically.

Kelly's 14 points are still a great read and should resonate with a lot of people here.

That said, when they tried this in the past they did it by changing the sticker price to $65k+. So, color me skeptical.

They designed a $70,000 electric pickup that ended up costing $100,000 not too long ago. You don't see them on the road.
You don't SEE them on the road, because they look like other F-150s.

You see the cybertruck, because you can't help it.

Meanwhile the F-150 lightning outsold the cybertruck.

In the UK EVs have a green rectangle on the number plate. I personally think this is helping adoption as it changes the mindset of people who have been programmed to think that “nobody wants EVs” - it’s hard to argue with the sheer number of them driving around now that you might otherwise miss since a lot of them just look like the ICE equivalents.
They sold >100,000 of them, including one to me. The F-150 Lightnings are coming off lease and are available used now for a reasonable price.
Honestly, most of the F150s I see on the road in the Pacific Northwest are Lightnings. I just glanced up from my laptop and see one now.
Structural battery pack with seats bolted to it. 48 volt, less wiring, castings front and rear. Focus on less parts, ease of manufacturing and aerodynamics.

Makes sense with so many ex-Tesla people there.

Looks like ford will only be ~5 years behind if they can pull it off

From the title, I expected this to be about electric guitars :-(
Can't wait for Ford's $40,000 electric pickup.

Pepperidge Farm remembers the $19,995 MSRP Ford Maverick with its standard hybrid drivetrain. Missed my chance to buy one, watched the price bloat out and nope.

To be fair to Ford, the Maverick launched in 2022 right before a period of accelerated inflation, especially in the car industry.

You’d be hard pressed to find any new vehicle that hasn’t seen a significant price increase since that time.

It’s still a truck you can get for $26k-28k and is only about $3k more than the cheapest cars sold in America.

I think your sentiment is an understandable bit of cynicism around EVs, and one that US consumers have felt for a while. It seems like the whole concept of the EV is dead. Nobody wants it, carmakers are pulling back.

Meanwhile, EVs are exploding in popularity and value basically all the other markets outside of the United States.

In my opinion, the idea that a good and affordable EV product will not become mainstream is sticking around because American car buyers have been starved of new EV models due to a market of weak demand and revoked incentives. This is going to change soon, and this change will hit the consumer market relatively suddenly. A lot of the cost challenges with EVs have evaporated.

In other words, yeah, Ford is easily going to make a $30,000 EV pickup. I totally believe it.

Remember when Toyota said they’re done bothering with EVs? Then all of a sudden the 2026 bz refresh is a legit EV, and now the new Lexus ES is launching with the EV model being the highest performance and cheapest model.

The Rivian R2 is yet another huge deal about to launch on the premium side of the market. I’d have a hard time figuring out why what I would choose something like a gasoline BMW X3 over the R2 - they’re pretty much in the same price range.

In other words, the era of EVs costing $10-20k more than an equivalent gasoline car is abruptly ending.

Simple. You strip out all the bullshit and don’t put a 100 kWh battery into it. There, I’ll await my check.
Anyone have semi-reliable data on the volume price for lithium ion cells in mid-2026? (or packs if that data is easier to come by).
The batteries are less and less of an issue now - that battery would now be less than $10,000.
I liked Fords erev plan for a brief moment before China destroyed that with 1 MW charging. There is zero need for gas in a world when you can go from 20-80% in 3 mins.
Slate seems closer to shipping a ~$30k electric pickup: https://www.slate.auto
I will believe when I see it, until then it's just vaporware, let's see the price if they ship at all by the end of 2026/beginning 2027 maybe.
I think Slate can get it shipped, that won’t be the issue.

The issue is that Slate has completely underestimated customer preference for four door vehicles.

Two door vehicle variants have absolutely died off in the market and I’d say with good reason.

Find a two door Jeep Wrangler. You’ll find 20-30 four door jeeps before you find a two door.

Can you even imagine in 2026 the idea of an Accord Coupe, a Camry Solara, Volkswagen Eos/Cabriolet, Ford Explorer/Bronco 2-door, Civic Coupe, Ford ZX2, Chevy Cavalier 2-door, the list just goes on and on.

Back in the day chopping off two doors was a semi-legitimate way to get a barebones base model or I guess look cooler or something. Honestly, I don’t understand how the practicality trade-off ever made sense.

Maybe in the days before heavily automated assembly lines, two door vehicles were legitimately cheaper to make?

> Two door vehicle variants have absolutely died off in the market and I’d say with good reason.

People looking for a four door will walk away from a two door, and people looking for a two door will grudgingly accept it? Because either you get a small four door truck, or you pay for a f-150 cause you can still get that with two doors... but not if you want any of the neat features... no electric single cable f-150, no single cab f-150 with the generator output. (at least when I last looked)

But if part of the pitch for the Slate is it shouldn't be very long, you can't put four doors and have any bed left. Unless you go cabover, but I don't know how many people would consider a cabover these days... VW and Toyota vans were cabover through the 80s, but I don't know how you pass safety tests when the drivers knees are the crumple zone.

I think the truth of the matter is that the middle class no longer buys second cars or cars meant to perform one specific utility. Whatever car you buy has to fit all your needs.

The other thing is that a four door truck has both interior and exterior cargo space. If you have a two door truck you don’t have a place to put significant cargo in a place with locking doors. If you have a four door Ford Maverick you can lift the rear seats and stick a lot of luggage back there in the locked area rather than in the bed.

Essentially, you buy a Maverick and you get all the benefits of two types of vehicles.

I can buy a Slate with 2 doors and the price is under $30k which is awesome. But if I buy an F-150 for $40-45k it has 6 seats (front bench option) and it can be my primary family vehicle that replaces a minivan. It can also tow a trailer with significant weight or hold 1,000 pounds of gravel in the bed since it’s a body on frame half ton truck.

The reason the Ford Maverick doesn’t offer a two door is exactly the same: the primary buyer is using it for all the things you’d use a 4 door SUV or sedan for.

I don’t think the buyer of the Slate exists in significant quantities. Even work trucks seem to be purchased in 4 door variants often so you can fit a crew of workers inside. That’s what they’re called a “crew cab.”

In most places if I need a long bed I can just get a longer vehicle. I have a family member with an F-250 that has the extended cab and the 8 foot bed. Yeah, it’s a huge truck. But they don’t live in New York City or Chicago, and the length of their vehicle is never a problem. But what is a problem is if they can’t fit drywall in the bed, they can’t lock up their gear in the back seat, and they can’t carry four people in the vehicle.

If the market for the Slate existed there would be 2-door variants of the Chevy Colorado, Ford Ranger, and Ford Maverick already on the market.

> I don’t understand how the practicality trade-off ever made sense.

I did over 100k kilometers in two/three door vehicles. Back seat never had any passengers in them. Meanwhile it was easier to get into my car, visibility was better and the car overall looked better. Less things to break. Less weight. In my specific vehicle the three door variant had pillarless windows.

No downsides for me.

I can understand your anecdote and even agree with it conceptually, but I don’t think the market agrees with you.

For ease of getting into the car, consumers clearly prefer the crossover SUV as the king of in/out ease.

For having less things to break and having a lighter car, I’m not sure those things are very common buyer sentiments as they relate to a four doors. I’ve never had anything related to my door break. The weight of my vehicle has never impacted me. I don’t even know how much my vehicle weighs.

As far as visibility, that’s just something where older cars always win out because of differences in crash and rollover safety standards.

I’m talking about a vehicle that you can buy in either two or four door version. In that direct comparison the two door wins in ease to get in to, visibility, weight and less complexity. If you don’t use the rear seat the two door is a no-brainer.

Vehicle weight in many countries is important for tax, registration, insurance, fuel economy.

demohgraphics with less and less chidlren being born and more and more single occupant households would beg to disagree with you, there surely is pretty big market for 3 doors cars

obviously 5 doors cars will suit bigger number of users, but many people just don't care

I mean my mother has some small Yaris which has 5 doors, but the back seat (height/head space) is so small I can't sit there anyway, so what's the point...

Btw. I am pretty sure cabriolets are still being produced, so are coupes, and obviously these are always 2 doors cars, those are not very good examples supporting your statement.

Also the new Suzuki Jimny was at release sold out for months/years in preorders.

All of this is valid reasoning, and honestly, so many 2-door vehicles have left the market that it almost seems like there must be some level of unfulfilled demand. Just like how full size sedans have been discontinued all over the place but the Camry still sells big numbers: all the buyers have had to move by necessity to Honda Accord and Toyota Camry.

However, if you are bringing up about the Jimny I assume you are not thinking in the context of the US or European market (the Jimny was largely pulled from Europe since it couldn’t meet emissions standards, and Suzuki does not sell cars in the US/Canadian market).

In the US there basically aren’t any 2 door vehicles outside of specialty or performance cars. Similar to the station wagon situation, they’re almost all imported from Europe and from brands like BMW and Audi.

There’s a long list of discontinued vehicles in the rear view mirror.

The only new 2-door vehicle released that I can think of is the Ford Bronco and the new Honda Prelude that is just coming out, which Honda has already made a statement saying it’s a low volume vehicle (it’s a very unappealing vehicle, basically a very expensive non-performance coupe).

Brands that no longer sell any convertible in the US that once did:

Acura, Audi, Buick, Cadillac, Chrysler, Genesis, Honda, Hyundai, Infiniti, Jaguar, Kia, Lincoln, Mitsubishi, Nissan, RAM/Dodge, Subaru, Tesla, Toyota, Volkswagen, Volvo

Brands that no longer sell a 2/3 door that once did:

Acura, Audi, Buick, Cadillac, Chrysler, Genesis, Hyundai, Infiniti, Jaguar, Kia, Land Rover, Lincoln, Mitsubishi, Ram, Volkswagen, Volvo

Some of those makes you list only sold convertibles that were extremely niche, short lived, and/or incredibly ancient history. I wouldn’t use them as practical examples.
We'll know the price in two more weeks. I'm yolo'ing it and I can't wait for my little orange-wrapped pickup.

So far their manufacturing and progress videos are quite impressive. The fact there's 25-50+ basically production-ready prototypes if not more now driving around their factory and doing testing compared to most of the other vaporware companies out there has me holding out strong.

(How many Elios are out there doing testing? How many TELOs? Oof.)

producing 25-50 prototypes and launching mass production are two very different things

edit: just for the record I am their fan and wishing them well, but I am too old for fairy tales unless the product is in market

I meaaaaan... https://www.youtube.com/watch?v=QF_qGEzm0JA - definitely a lot further than either of those ;)