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by BoorishBears 1788 days ago
The 2nd Gen Chevy Volt was the Model 3 we deserved, but couldn't appreciate.

40-50 miles EV range meant that most people would have an EV most of the time, and use gas only on one off trips.

And while people 10 years behind on ICE advancements would immediately start yelling about dragging around a dead weight ICE all day, modern ICEs are incredibly light, efficient, and reliable in the type of application the Volt had them in, where they only need to run run at their optimal power band.

It didn't even look bad, and it had the same sensor suite AP1 did (of course GM used Mobileye's sensors as designed, so you weren't tempted to take your hands off to play mobile games, and they didn't end up in the back of firetrucks)

3 comments

Volt was a great car and 5 years ago it was a great solution. Now that long distance road trip charging is good enough I think the value of a PHEV is greatly diminished. They are an especially poor solution to the largest charging hurdle still remaining of apartment and street parkers since PHEVs must be plugged in nightly for carbon reduction ROI.

The issue isn't so much weight as volume and packaging. Having 2 powertrains really eats a lot of interior space. Pure BEVs can have some impressive packaging with a truly impressive amount of leg room and spaces to shove tons of stuff. My parents love their Volt, but there is no denying it's a very tight squeeze and even with the hatch there is not a lot of space in there not taken up by batteries and engine.

I also agree with this. I bought a Volt in 2011 because it was the best solution for 2011. In 2021, that gas generator that I hardly ever use unless the car tells me I have to because the fuel is getting stale feels like a huge weight and maintenance liability to carry around. The Volt seems a lot less like a great solution for 2021, especially as I've watched the rise in better cross-country charging networks and my friends are starting to buy Teslas after years of me as the early adopter telling them EVs were the present, not just the future. I'm convinced that my next car will be a full BEV and don't see any reason to look at any "hybrid" in today's present. (I'm just not yet sure which one yet, my Volt is doing great as the car I already have, and with the number of models expected to be announced in 2023-2025 am in something of an "I can afford to wait and see what happens next" mood.)
That's actually not true, you significantly underestimate the weight and space requirements of batteries necessary for long range EVs. There was just a comparison by heise.de of the Mercedes Eqa and GlA [1] and in comparison of space they write that the more EV the less space, i.e. ICE>PHEV>EV
> they write that the more EV the less space

That's because the EQA is built on the same platform that GLA uses, which was designed for ICE vehicles.[1] The newer crop of electric vehicles that are built on dedicated platforms designed for EVs end up providing much more space than ICEs, mostly due to the ability to have the battery in a flat skateboard layout that is not possible with an ICE platform.[2]

PHEVs end up making the same compromises by shoving a larger battery into an ICE platform, which is why, for instance, the RAV4 Prime ends up having less cargo space than the regular RAV4 hybrid.

[1] https://insideevs.com/news/467187/mercedes-benz-eqa-repeats-...

[2] https://www.caranddriver.com/features/a36877554/electric-veh...

There's no particular reason why PHEVs have to be worse than ICE for cargo space. The new Ford Maverick is designed as a hybrid first, for example. I know they don't have a PHEV version yet, but it's expected to come as one in a future model year.
There isn't a PHEV version of Maverick yet, but I'm sure there will be since the platform is shared with Ford Escape which has a PHEV. Notably, the PHEV Escape loses storage space compared to its hybrid and pure combustion siblings. PHEVs need batteries an order of magnitude bigger in size and capacity compared to regular hybrids and they need to go somewhere.

Using skateboard batteries for PHEV would help mitigate the packaging issues for PHEVs, but then you're still stuck hauling around a combustion engine and all the design compromises that entails like long, tall hoods filled with components.

Skateboard batteries mean deep, expensive changes to platforms, the kind automakers only do every decode or so. With the cost of batteries plummeting and emissions rules like EU7 coming, most companies have chosen to focus their development dollars on pure EVs and cheaply retrofit their PHEVs on to existing ICE platforms.

The mechanics are related with the Escape, but AFAIK, it's an entirely different body. The claim I've seen is that the regular hybrid version doesn't take up all of the battery space available, and that area is designated for the PHEV version when available.
The platform that the RAV4 uses (TNGA-K) was also designed with hybrid in mind, yet the compromises still had to be made for the larger battery that the PHEV version requires. The larger battery has to go somewhere, so I suspect the situation for the Ford Maverick won't be so different if they do come out with a PHEV version.
For extreme range the extra weight starts to cost efficiency and you get diminishing returns, but I think my model 3 sr+ is close to the optimal balance. 50 kWh battery gets me 400 km range and weighs right in line with other compact and midsized sedans at 1600 kg. Charging speed is fast enough that long road trips are not a big deal. There isn't a single ICE car in the same footprint with that much storage space or forward visibility.

Tesla happens to be one of the most efficient EV drivetrains out there, but the hyundai/kia twins are right there with them, so it isn't out of reach.

EQA isn't a dedicated EV platform, so of course packaging isn't optimized to take advantage of the space savings available in a BEV.

>There isn't a single ICE car in the same footprint with that much storage space or forward visibility.

That is demonstrably false. The size of the Tesla is the about same as a Volvo V60. The V60 has >500 l of storage volume compared to the 385l of the Tesla. Similarly the Seat Octavia has also more than 500l storage volume (even in the sedan version). So yes there are plenty of ICE cars of that size which have the same storage space, in fact most ICEs of that size have more storage space.

Also the model 3 according to the ADAC [1] in the standard version has an efficiency of 19.5 kWh/100km and around 300 km range, in comparison the Hyundai Ioniq has 14.7 kWh/100km so the Tesla is not even close. The VW ID3 has 19.3 kWh/100km so very similar to the Tesla, it is quite a bit smaller and it's storage is also smaller at 315l (however much easier to get to). So it does not seem like the Model 3 is one of the most efficient.

> The size of the Tesla is the about same as a Volvo V60

Of course a model 3 doesn't have as much space inside as an estate/wagon. It makes more sense to compare a model y there. I could only find rear seats folded where it's 1920 L for model y and 1440 L for v60 (That might include the Y's frunk as well; the sources are not clear).

The 3/Y also crush the volvo for aerodynamics at 0.29 vs 0.23

In real world driving at 110-120 km/hr I get well under 150 kWh/100 km in my SR+. I wasn't able to find the ADAC testing, but they either did it at 130 km/hr+ or it was quite cold out.

Yeah people go based on their guts drawing conclusions with this stuff, but the Volt has a 1.5L engine.

Imagine a 2L coke bottle. It's contents would overflow if you could pour it into the engine.

The Voltec system wasn't anywhere near larger than an equivalently practical BEV drivetrain.

Just like BEVs are coming out without frunks, the Volt simply didn't prioritize interior space at the time.

It was still a plenty practical vehicle, and if it had sold well it was going to get the CUV treatment

1.5L engines are still pretty sizeable once you take into account the head, valve cover, oilpan. Then all the external parts needed to support combustion like water pump, radiator, coils and their wires and engine mounts. The total volume is a lot more than the 1.5L cylinders. Add in the fact Volt can directly power the wheels with the engine and now you are forced to put certain components in very specific, highly valuable places.

BMW managed to hide their rex engine really well in i3 since it isn't connected to the wheels. That comes with it's own downsides as well, since you can slowly lose battery charge with the engine running while climbing steep hills in a rex i3.

Don't get me wrong, I think volt is one of the best cars ever made and at the time it came out it was the most cost effective way to cut your transportation carbon footprint while retaining a private car.

PHEVs are the best and worst of both worlds at the same time. The worst now outweighs (in this case literally as well as figuratively) the best. The downsides of pure EV are now at a point where they only truly impact edge case needs (apart from cost that needs to come way down, but PHEVs are very expensive too).

> 1.5L engines are still pretty sizeable once you take into account the head, valve cover, oilpan. Then all the external parts needed to support combustion like water pump, radiator, coils and their wires and engine mounts. The total volume is a lot more than the 1.5L cylinders. Add in the fact Volt can directly power the wheels with the engine and now you are forced to put certain components in very specific, highly valuable places.

This entire paragraph is like saying an electric motor needs batteries and those batteries need cooling systems and those cooling systems need pumps and those pumps need power and...

No one claimed the entire drivetrain is 1.5L, but 1.5L gives you an idea of how relatively small the engine is. All the components you listed scale down in turn. Smaller engine running at a better point in its power band needs less cooling, less oil capacity, fewer oil changes, etc.

> The worst now outweighs (in this case literally as well as figuratively) the best.

I don't believe in this view point if we're being realistic about a low emission future.

We have an extensive gas infrastructure just sitting there today, meanwhile we have grids that can barely handle our current demands.

PHEVs are a chance for innovative solutions to that. Imagine power companies being able to direct people to use gas during (what will be increasingly frequent) extreme weather events then switch back.

And consider that PHEVs don't need to be Voltec-style all-in drivetrains. Conventional car designs can be converted to PHEVs like the old 3 series ActiveHybrid was.

And while people immediately recoil at the less than optimal results of not designing from the ground up around batteries and EV requirements, there's no changing the fact that designing new cars is expensive.

Affordable PHEVs based on current designs could open up EVs to more segments of the market than currently possible.

> All the components you listed scale down in turn

But don't go away altogether, which is my point. There is a space cost to be paid in any PHEV that is significant, both in absolute volume terms as well as prime placement. The engine occupies extremely valuable real estate. In a pure EV that's space you can move the cab forward for more legroom or cargo space (or just make the car's overall footprint smaller).

> Affordable PHEVs based on current designs

What affordable PHEVs are there? They still command a price premium over the ICE version. Here in Canada Kia Niro hybrid is $27K, PHEV is 34.5K and BEV is $45K.

PHEVs also vary wildly in carbon reduction based on owner action. If the owner plugs in each day consistently they are great. Unfortunately, in the EU PHEVs have turned into tax shelters and studies have shown most drivers never plug them in, resulting in more emissions than if they had just bought the regular hybrid.

5 years ago PHEVs were a great solution while batteries were very expensive, but their window of value is rapidly closing and will be gone once batteries hit $100/kWh in likely mid 2023. I certainly wouldn't spend money on a new one now knowing that inflection point is coming so soon. Used Gen2 Volt is one of the great deals to be had in cars at the moment, but new PHEVs just don't make sense to me.

The RAV4 Prime solves the interior issue by being a CUV and also putting the battery pack below the vehicle.
There is a price to be paid in space for the prime still. Rav4 ICE and hybrid have 37.5 cu ft / 1060 L behind the rear seats. Prime has 33.5 cu ft / 950 L.
If you look at actual data you will see that people simply don't charge these cars as often and end up driving lots of miles with inefficient gas engines.

Your analysis basically assumes that people perfectly optimize their consumption, but actual usage data shows that they don't.

Also these cars driving experience simply can't compare to actual EV. Because of the high cost you simple and up with a cheap EV motor and a cheap gas motor.

There is a reason why GM didn't want to sell a million of them.

The Nissan e-power series is better - the gas engine only powers the electric motor which gives you a full-EV experience when driving.

Hybrids need to start distancing themselves from the Prius and promote the insane 0-60 times that EVs are capable of now.

That is what the Voltec drive train does. The gas engine only directly powers the wheels in some narrow range of conditions, and I challenge you to tell when. It feels 99% like a BEV driving experience.
How is that better?

The Volt was able to use the ICE to improve peak output directly, with fewer drivetrain losses.

e-power is a cost saving measure, not an advancement

A problem with most approaches to having the ICE drive the wheels to is that you don't run the ICE at it's most efficient setting. You gain in the drivetrain, but lose in the actual combustion. Whether you lose more in one than you gain in the other is an issue.
Except Voltec was also able to run the ICE at its most efficient setting by switching to Serial hybrid mode, where it was acting like the e-Power mode.

Voltec was using clutches to let you run like either the e-Power example or the Prius example on the fly, or even somewhere in between with the 2nd generation depending on power demands: https://gmauthority.com/blog/2015/02/secrets-of-the-2016-che...

CS3 is what you're describing when talking about the most efficient ICE operation