| Wow, that's incredible. Goes to show that people do walk away from plane crashes with some regularity. My father was a pilot[0]. He sold his plane about 15 years ago (to a group of owners, one of which was a priest, I'm sure there's a joke in there). A few of winters later, he was called out to Romeo Airport; the pilot flying the plane that was formerly his had crashed the aircraft a few miles short of the runway in bad weather[1]. He was traveling with his daughter, a friend and, I think, his wife. He died, but his daughter was able to get free and make her way to a nearby farm to call for help. Looking at the plane, the fact that anyone survived at all let alone walked to a nearby house with minor injuries is pretty miraculous. It's hard to impress upon folks who have never been in a small plane like that just how ... yeah ... how much it feels like you're hanging onto a kite. I have no idea the kinds of structural technologies are involved in the aircraft but I know his plane was made in the 70s and was light enough that he only had a pole which attached to the front landing gear to pull it out of the hangar. The weight is so critical that the 7-seat plane can realistically only seat 4-5 adults. I remember being shocked that they had to weigh the paint they applied when he had the plane re-painted. [0] I'll spare the details as I have left many comments in the past about his experiences. [1] https://aviation-safety.net/wikibase/43894 - "Pilot Error"; I recall my Dad saying "all plane crashes are pilot error" [2] https://en.wikipedia.org/wiki/Piper_PA-32_Cherokee_Six |
I used to work in general aviation. If my eyes could fly a loop in my skull they would have.
Were the occupants required to use the bathroom before flying? That's how much weight you're potentially saving by weighing the paint on a small aircraft.
They make you weigh the paint because they want you to spray on a certain thickness so they say "X oz paint, Y oz thinner/hardener" (or something like that) in order to get your mixture into the right ballpark so it will work with whatever procedure they want you to spray it on with and get the thickness/finish/hardness the OEM wants you to get.
In aviation there's a ton of treating simple systems as black boxes and "do X and exactly X" type maintenance that happens in order to smoothly transfer liability. You paint a cowl the way the OEM says not because you couldn't get an equivalently performing cowl a different way but because you don't want the NTSB coming after you trying to determine if you did it different but right or different but wrong.
The specifications to which general aviation stuff is done isn't really any more exacting than stuff in automotive or heavy industry. The service literature is just more verbose and the service procedures are more tightly defined.