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by dammitcoetzee 2826 days ago
It's hard not to be dismissive of what appears to be a simple set of concepts, but you're missing on an opportunity to learn a very cool set of skills here. I recommend that anyone who wants to live a better life and do better work read books on the Toyota Production System and Taiichi Ohno. As for Poka-Yoke, It's a word that seems simple but when used in industry contexts communicates a deeper set of requirements than just "make it foolproof". Also, don't undersell how useful systematizing common sense is (and how difficult its application can get).
2 comments

I don’t mean to undersell it. If anything, I’ve been growing increasingly impressed at how many of life’s secrets also turn out to be things that everyone knows.

Edit: Plus, Wikipedia does a very inconsistent job of explaining conceptual things in non-superficial ways; probably because most extended discussions of “poka-yoke” wouldn’t be “neutral” or “verifiable” or would “favor one particular source”. I haven’t checked it lately, but Wikipedia’s article on method acting used to do almost nothing to explain what the hell it was; it just had a lot of verbiage about who does it and who learned it from whom. Maybe there needs to be a separate concept explanation wiki that has different requirements.

Any specific books you would recommend?

Doing a quick search on Amazon I found: Toyota Production System: An Integrated Approach to Just-In-Time https://www.amazon.com/dp/143982097X/ref=sr_ob_1?ie=UTF8&qid...

Taiichi Ohnos Workplace Management: Special 100th Birthday Edition https://www.amazon.com/Taiichi-Ohnos-Workplace-Management-Bi...

The Toyota Mindset: The Ten Commandments of Taiichi Ohno https://www.amazon.com/Toyota-Mindset-Commandments-Taiichi-O...

There seem to be handful directly from Taiichi Ohno (including a management book), and then many that refer to him and his process. Guidance would be appreciated!

"The Toyota Way" http://a.co/d/eso4HOR might be the best example of a very easy to read book that explores the Toyota system in a practical ways.

It's full of a lot of anecdotes that really show how Toyota thinks in practice and isn't just a textbook you have to apply yourself.

There's also "The Machine That Changed the World":

https://www.lean.org/Bookstore/ProductDetails.cfm?SelectedPr...

Generally, anything auto manufacturing related works too.

Also:

"The Principles of Product Development Flow: Second Generation Lean Product Development"

https://www.goodreads.com/book/show/6278270-the-principles-o...

We see a lot of words written on "lean" software development but I feel like it's better to learn from broader sources, and from industries that have had a lot more regulation and time to develop good practices.

The best book on Lean for beginners is “2 Second Lean” by Paul Akers. You can buy the book or get it free directly from Paul Akers’ website. https://paulakers.net/books/2-second-lean

Mr. Akers also has several hundred videos about Lean on his YouTube channel. https://paulakers.net/lean-videos

And for an impressive display of what Lean can do, watch this video “Lean Manufacturing - Kaizen Methodology - Lean FastCap Style” https://www.youtube.com/watch?v=su9CulCZTBg