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by puckmunch 4193 days ago
Discrete GPUs are soldered to boards using ball-gate arrays, a technique which was invented with lead solder balls in mind. The patent holder died before the EU mandated non-lead solders.

The reason this matters is because the process by which those solder balls are made does not check for the presence of voids in them. At least 10% of these balls (regardless of composition) x-ray as having voids.

GPUs go through the most radical thermal shifts of any surface mounted component. Lead has a sense of humor about that kind of temperature change; tin alloys do not and begin to crack after a sustained number of shifts. This happened on my 2011 MBP which was not used for gaming.

It's worth noting that the iMacs made the same year, where the discrete GPU was a replaceable daughtercard, had a voluntary recall for exactly the same reported video problems. The irony here is that the average cost of having a GPU reballed is about $150US, with a high rate of reliability compared to reflowing. Part of that reliability comes from reballers refusing to use anything but lead.

The EU is directly responsible for this problem but Apple is responsible to its users and with a cash reserve outstripping the US Treasury's, could have absorbed the cost of repairing these MBPs easily.

2 comments

Yes, happened to my iMac. The good folks at the Genius Bar ended up replacing my entire computer w/ a Haswell one.
Whoa, I did not know all that. Very interesting. Thanks!