[quickthrowman]

I had a weird situation with a 480V three-phase 250kW generator, it passed an 80% load bank test (the load is resistive heat) with flying colors, almost rock solid 60 hz frequency with smooth operation.

This generator is meant to back up a 400A electrical service that runs a 480V 200 HP three-phase water pump motor, which draws ~225A and is controlled by a VFD. This pump motor and drive run just fine on utility power, but when utility power was cut to let the generator drive the pump, the generator output frequency started jumping between 57-63 hz and a manometer placed on the generator showed the gas pressure fluctuating wildly.

Now, a 480V 250kW generator puts out (250000/480/1.732)=300.712 amps, which should be more than enough to run the pump. I asked the generator manufacturer what size generator they would recommend for this 200 HP pump, and they said for a basic 6-pulse VFD, it would need a 350kW generator with a 600kW alternator, but the existing generator could be used if a harmonic filter was added to the variable frequency drive.

I don’t really understand exactly what the issue was, but something with impedance and harmonics that could be corrected with a harmonic filter, and once that harmonic filter was added, the generator was able to run the water pump just fine.