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by porise 180 days ago
Positive profile shift on the smaller gear is actually usually how you optimize for minimum sliding/friction. The smaller the number of teeth, the higher your profile shift should be to avoid bad sliding at the start of the mesh.

Pitch point is where you have no sliding or friction which is where the operating pitch diameters are tangent, not where the individual gears have their reference diameter. (Operating pitch diameter can be slightly different from reference diameter depending on the sum of the profile shift coefficients)