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by xpe
574 days ago
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> Use larger diameter tubular components - Strength goes up as the cube of the diameter so unless there are geometric constraints, use larger diameter tubes with thinner walls to get a lighter structure with increased strength and stiffness. This trend has continued -- it is very noticeable in road and mountain bikes. But this trades off against impact resistance, aerodynamics, and the can-it-fit-between-your-legs-metric. |
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Frame “tube” dimensions driven by layup mold & mandrel/bladder requirements to minimize tooling and layup time
Press fit to reduce inserts and post mold operations with a “simpler” molded interface
Flat mount brakes to simplify mold shape and support simpler insert components
UDH and direct mount again the simplicity of molded in shape, minimal inserts, reduced post mold operations.
“Modern” UDH hangers move threaded components off the frame. much simpler than the old syntace style which need both precise thread alignment and/or frame tooling operations and/or additional inserts.
You could probably throw head tubes in here too; split races to avoid reaming, molded bare pseudo-press fit “cups”, and the absolute ridiculous sizes like IS47 and larger.
Many/most of those only help manufacturing costs for major frame factories. And are middling to suck for other materials and small volumes. Ex steel flatmount and IS47 is an absolute joke.