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The main difference is that this is built by a private corporation who can't afford to throw money away, while the Space Shuttle was build by the government, and moreover it had to fulfill a number of conflicting requirements, and commercial profit was not one of them. But on a more technical level. I think the vertical landing is the main difference. Vertical landing was obviously known and done by NASA, this is how the lunar modules landed on the Moon. But doing it on Earth, with vehicles weighing hundreds of times more, I don't think the world had that technical readiness a few decades ago, when the space shuttle was designed. And another major difference is the mass manufacturing idea. From the start SpaceX planned for getting to mass manufacture its rockets. The Falcon rockets are much cheaper than any other alternatives even if you remove the reusability. Then it's the methane burning engines. This was pure old fashioned engineering progress. SpaceX's engines are miracles of rocket engineering. Aside from that, the fuel choice is extremely smart. Methane is better than all other fuels, except for hydrogen. Hydrogen was the fuel of the space shuttle, but it's very tricky to work with. It has very low volumetric density, so the tank of the space shuttle was absolutely humongous. Hydrogen needs to be stored at an absurdly low cryogenic temperature, so this adds to the complexity. And that tank was not reusable, so it adds to the cost. |
All of that adds tremendous weight, complexity, and cost.