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by datadrivenangel
773 days ago
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"At one point, I received a well-deserved earful from our machinist about how tightly spaced the turbine blades were. The program was taking nearly a month to run and required tiny end mills that broke often. We performed a turbine blade count study to see if we could use fewer blades with more space between them. It turned out the performance impact of running fewer blades was minimal, so we cut the number down, allowing our machinist to use larger, less fragile tools. Machine time dropped to less than a day, which was a significant win for turbine cost and machine time. It was also a good lesson in thinking comprehensively about a design’s manufacturability (those passages between the blades looked so big on the computer screen!) in addition to its performance. " Once again people learn the hard way that it's valuable to have tight feedback cycles and embedded knowledge on your team. |
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Of course, not everything can ever be anticipated, so tight feedback loops are fantastic when you can get them.