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by hinkley 1057 days ago
I think one of us needs to reread that book, because he emphatically denies that tension at the top of the wheel increases. It’s tension at the bottom that decreases.

> of course in a properly built wheel usually all the spoke are under tension...

No, a properly built wheel all of the spokes are always under enough tension you can bounce a penny off them. Always.

1 comments

no. you're assuming the rim has no deflection which is untrue. if you build a rim out of schedule 80 steel pipe then yea. but 300-400-500g rims on high performance bikes do not act like that. the spokes are constantly loading and unloading tension as they bash through rocks and over jumps. the point is that the pretension on the wheel needs to be high enough the spokes do not loosen too much under these forces. if they do in fact loosen too much the nipples will begin to loosen and unwind and the wheel will become out of balance.
I’m not assuming the rim has no deflection. What makes you think that.

Anyway, this sums it up pretty well. Someone has a longer memory than I:

https://news.ycombinator.com/item?id=36891231

If you’re talking about twisted spokes unwinding, you don’t have to reach zero load for that to happen. You just need to reduce the load enough so the rotational force overcomes friction. Tension will also try to unwind a screw as well. But the thread pitch on spokes is very fine, which lessens that force. If you build spokes like wood screws we would have problems and that has nothing to do with reaching 0 newtons.

You can release a lot of those tensions by squeezing the spokes mid build. Just don’t wait until they’re too tight to do it. I had a pulse in my rear wheel that probably came from doing that wrong the first time. Unless it was a factory defect, I must have overtensioned and warped a brand new Mavic aero rim ever so slightly. Expensive lesson, but it could have been worse.