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by GianFabien 1092 days ago
I have come across several businesses that do conversions. Batteries are by far the biggest issue. ICE cars can't easily accommodate sufficient batteries. All the conversions I have looked at connect the electric motor to the gearbox with rear wheel drive cars. The range is only 200-300 mile at best. Getting cars roadworthy and certified after a conversion is a substantial exercise.

Unless you are converting a rust free, mechanically sound classic car, the typical conversion cost is just too much to be a realistic option.

2 comments

Because I enjoy the torque of an electric motor, but not the weight of a battery, I have a dream of making a simple series hybrid from a classic car, with a motorcycle (sized) engine and a battery and a high torque electric motor.

Last I noticed, a non-plugin hybrid only needs 1% of the battery capacity. You could have a gas engine half the size or less, and you don't need a transmission either.

Unfortunately when I look at the available hardware for EV conversions, I get the impression that a battery pack has to be a certain size to get fast enough discharge and high enough voltage for a powerful motor like a Tesla's.

But imagine a classic rear-engine Porsche with, say, a boxer twin (from a BMW motorcycle, or I think there are twins made from/like half of a VW four used for small aircraft) and an EV motor that actually improved the weight distribution from stock.

Why does it need to be "certified?"

You have an existing car with an existing title and registration. You replace the motor and drive off. What's the problem?

Then again, I live in MN, which doesn't have vehicle inspections.

In Oz, the vehicle standards regulations are over 500 pages. You have to have an engineer's certificate after any modifications in order to re-register the vehicle. That also applies to changing the ICE for a different one, etc. Technically even changing the ECU program is verboten. But people still do it and plug in the old ECU to pass inspections.