| The Toyota Production System was established during Shoichiro Toyoda's leadership. It is the company's "operating system" if you will, and has made an enormous impact, both in the auto industry and in other fields such as IT. "Lean" manufacturing, a term from Womack & Jones, is based on their research into this. If you want to dive in, here is my reading list for essential books on how Toyota came to build high quality cars at scale, and how it transfers to other disciplines. W. Edwards Deming - the grand old man of the field, building on a strict statistical discipline. His book "Out of the Crisis" is a wonderful treatise on his thinking including his famous "14 Points for Management". This is definitely a must read that will change the way you think about management and quality. Deming provided the inspiration for the quality movement that powered post-war Japanese manufacturing. Taiichi Ohno - one of the greatest industrial innovators of the 20th century, the father of the Toyota Production System. After spending his career relentlessly optimizing manufacturing at Toyota he wrote the book "Toyota Production System: Beyond Large-scale Production" that describes his work. Womack & Jones - Their books are great and it is well worth to read them all to see a lot of the principles and case studies for lean thinking. Also, it is quite interesting to see that software development is now rediscovering some of the things that manufacturing learned much earlier - in the case of Toyota as early as in the 1950s and 1960s. Begin your studies with "The Machine That Changed the World", a five-year study of the global auto industry from MIT and go on with the "Lean Thinking" and "Lean Solutions". They give a fascinating perspective on manufacturing and plenty of examples of the lean principles and they applications. These are the books that brought lean to the mainstream. Mary and Tom Poppendieck - with a background in manufacturing and software they were leading the effort to translate the concepts of lean to software development. They have written two great books, "Implementing Lean Software Development" and "Lean Software Development - an Agile Toolkit". Both books are well worth reading a present a both the principles and lot of cases in a friendly, colloquial manner. Highly recommended! Matthew May - I really like his approach to elegance and simplicity. May has worked with Toyota and their corporate university and his book "The Elegant Solution" offers insight into their innovation process - the principles it is built on and the practices that make it work. Jeffrey Liker - his "The Toyota Way" is a very good introduction to the application of lean methods at Toyota. This is one of the best lean books I have read. Definitely a favourite! This list covers up to around 10 years ago. Please comment with recommendations for more recent books on the topic. |
Tangential: there are many books on the Toyota system, so that they have stolen the show. I have always suspected that other Japanese factories might have also had interesting production systems but only found the above book about Honda. Honda apparently invested more in R&D and always took greater risks than Toyota. I believe some ideas from there can also be applied to IT.
Anyone know of others?