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by dragontamer 1561 days ago
Good overview, but he's missing one of the coolest applications of semiconductor / photolithography.

MEMS. Micro-electromagnetic systems. The most common MEMS I can think of is the comb sensor, used for accelerometers in all of your cell phones.

https://www.memsjournal.com/2010/12/motion-sensing-in-the-ip...

The MEMS sensor for an accelerometer is quite simple. Take the nearest comb and smack it against a desk: you'll notice that the comb vibrates in one direction. Now hook up two combs and interleave their teeth together so that they're barely touching. When they touch, an electrical signal is sent through them to sense when they touch.

Add differently sized teeth, the larger the spacing the more acceleration is needed before they activate. (EDIT: Looks like the iPhone MEMS uses capacitance... similar concept though, the capacitance changes based off of how far away these teeth are from each other and you can measure that using college-level electronics)

Finally, have these teeth rotated in all directions, so that you can sense all the directions in one little device.

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MEMS are about using the physical properties of object, but just making these small physical objects really, really, really tiny thanks to the magic of photolithography.

You can see this literal comb structure by looking at any accelerometer under a microscope: https://memsjournal.typepad.com/.a/6a00d8345225f869e20148c70...

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If the accelerometer is too difficult for you to understand, the "beginner MEMS" is gears.

https://www.sandia.gov/app/uploads/sites/145/2021/11/1-1.jpg

You can make any shape you want with modern chip-making tools. The "shape" most people want is a transistor (gate, drain, source). But in many ways, a teeny-tiny gear is simpler to think about.

The practical applications of micro-scale MEMS (gears, combs, springs, etc. etc. ) is somehow harder to think about than computers, so there aren't very many practical MEMS around. But still, practical MEMS help remind us that all of these chip-making tools exist in the real, physical world. Albeit at a very small scale.

5 comments

Capacitive sensing is the norm for consumer accelerometers: you generally don't want surfaces making contact and especially sliding past each other in MEMS in practical applications because the surfaces will tend to stick to each other or wear extremely quickly (MEMS gears are a neat trick but you won't find them in any product using MEMS because they last a few minutes of operation at best).
MEMS are awesome! Here are some other MEMS devices:

- hard drive read/write heads (the platters are debatable)

- inkjet printer nozzles (this is why making a DIY inkjet printer is nontrivial)

- air pressure sensors (e.g., for car tires)

- precise frequency filters for smartphone wireless communication

- oscillators (https://news.ycombinator.com/item?id=18340693)

- very tiny microphones for smartphones (speakers are harder)

- Digital Micromirror Devices (DMDs): arrays of tiny mirrors used in most projectors

- microfluidics ("lab-on-a-chip" stuff for fast disease testing, DNA sequencing, cell manipulation, etc)

And a couple other semiconductor applications:

- LCD/LED screens (monitors, phones, laptops, etc) (these are made on a glass surface instead of a silicon wafer but use the same basic manufacturing techniques)

- laser diodes (laser pointers, CD / Blu-ray players)

- many quantum computers

Sorry, I don't understand, why are the inkjet nozzles so hard to make?
Someone needs to make Charles Babbage's Difference Engine in MEMS. A total misuse of technology, but a fun exercise.
Microelectromechanical systems.
Here's a cool, pretty in depth 15 minutes video on MEMS:

https://youtu.be/iPGpoUN29zk