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My most recent build was:

$25 for new case and click wheel

$42 for the iFlash Quad

$20 for some SD cards, caught them on sale.

$18 for a new battery.

$32 for a rough condition iPod 5g. The screen was in good shape, but the case was beat to hell. The only things that have to work is the motherboard, dock connector, and screen. (you can find people selling working screens, but it's easier/cheaper to find an iPod with a screen in good condition).