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by ansible 1872 days ago
In some sense, the Shuttle program was in continuous development. But to give you some idea of the work involved in even the later launches, consider this:

Instead of inspecting 24,000 tiles by hand, they developed a scanner to automate the process starting with STS-118:

https://www.nasa.gov/home/hqnews/2007/aug/HQ_07171_Shuttle_T...

They had hundreds of techs, working thousands of hours per launch to get each orbiter ready. SpaceX is expending a tiny, tiny fraction of that effort to get each stage-1 booster ready for re-flight. Part of that of course is that the booster is coming back at sub-orbital speeds.

So it is more fair to compare the F9 stage-1 to the pair of SRBs used for the Shuttle. But even then, there was a lot of effort just to get the SRBs ready for re-flight.