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by londons_explore 1956 days ago
Concrete floors with multiple thin layers of foam embedded in the concrete end up stronger and lighter than concrete without foam, and are way better at sound insulation. The downside is it's logistically harder to arrange everything in the mould.

When someone figures out a process to do it without so much labor, it'll become standard practice, because it'll save concrete and weight.

2 comments

Can’t know this by looking at it from the outside. A renter or even a buyer gets so little time to analyze what’s underneath the flooring or inside the common walls. I do not know if one can request the materials and blueprint of a condo before buying it.
Won't the foam deteriorate over time, possibly faster than the concrete ?
Yes, but it doesn't matter. The foam really acts as a spacer to convert a single block of concrete into two blocks separated by a few millimeters.

As soon as the concrete is set into place, the foam has done its job and can degrade all it likes.

Interesting! But what holds these blocks at the separation once the foam is no longer load bearing ? Some external bracing ?
Typically the foam is only in the middle of the concrete slab, so there are still a few inches of attachment all around all the edges with contact. There is rebar in those edges too.
Interesting, do that's how it works - thanks for the explanation! :)