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by aij 2329 days ago
I had heard about tin whiskers, but always in relation to NASA. I had assumed it was only a problem in space, somehow related to lack of gravity and/or atmosphere.

Apparently it's just that NASA cares about reliability more than most, and hence takes the time to do more detailed failure analyses.

Thanks for linking those slides.

3 comments

NASA has done tons of research on this over decades. I have read most of the papers they published and worked with a couple of their researchers. While the context was aerospace, the effect happens on earth just as well. Pretty much all of their tests are done on the ground.
The reason lead was added to solder in the ~30s-40s was tin whiskers. Think about how huge components and pitches were back then and they still noticed tin whiskers and changed the solder to avoid them.
Repairing a satellite in flight is effectively impossible. Thus NASA cares far more about how long something will last than most users.