| > This idea of "countries X and Y get worse QC products" when the prices are the same needs to die. I can 100% testify this as true. Big manufacturers do "binning" on the final products just like chip fabs do. If you see SKUs difference for 1st world and 2nd world countries without any spec difference, it's nearly 100% a case of such binning. For example Dell diverts laptops with bad displays to Eastern Europe and low income Asian countries (with exception of China, China always gets best bins along with US market because they are afraid of backlash.) In one Bangladeshi retail chain, every Dell device I saw had a dead pixel, or dust under bond layer. They were almost certainly specifically picking rejects. Why so? MBA logic. You definitely can not get so much bad panels if buy pretested panels (which is now standard.) They are picked 100% deliberately. Defective panels are sold at great discounts, even for 4k and alike panels. So that makes a great temptation. You can near instantly get ~80usd off in case of a 4k panel out of a unit with $400 BOM. This is why I'm afraid buying just any "premium" good in 3rd world countries. Cheaper devices are a bit safer in that regard as there is not as much incentive to do this with cheaper parts. Ironically, low-end and mid-tier parts are often having superior reliability and defect rate exactly because there is no margin selling bad QC parts. |
Voltage regulator was literally the same part. Ford specified statistical process control and sampling inspection was good enough. Cessna demanded that every voltage regulator be tested.
Solution: run the line, test the percentage of parts Ford demanded, stamp the additionally inspected parts with an additional Cessna part number. At the end of the line, if more parts were tested than Cessna needed, so what? Put 'em in a Ford box and ship 'em.
Cessna and Ford each got what they needed, far more cheaply than they could have individually.