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by ipsum2 3490 days ago
Who makes the machines that grows diamonds?
1 comments

For HPHT, there are three primary machine designs, but they all create intense heat and pressure, and dissolved graphite slowly builds up on a diamond seed (<1mm).

1. BARS press. It is a Russian design from the 1980s capable of up to 2-3 carat polished sizes, and was one of the first methods to commercially grow jewelry-grade diamonds. It is much less efficient than modern presses though.

2. Cubic press. This is a much larger 3-axis press used primarily in China to spontaneously grow diamond grit and powder. Some of these have been converted and upgraded to run longer cycles needed for large single crystals. These can grow multiple diamonds at a time or fewer larger diamonds, and have been used to grow the largest diamonds currently available (5-10 carat), however success rates and control within the larger growth cell are still low. We are in the process of developing our own modern cubic press (rather than a refurbished grit press).

3. Single axis. This our own in-house design. It has similar growth capabilities as a BARS press, but is much more efficient with greater control and can grow multiple diamonds simultaneously. For qualified parties, we can sell these presses as well as license the IP and diamond growth "recipes".

CVD reactors are basically a vacuum chamber with plasma over a growth surface. That surface holds diamond plates, which are just thin slices of diamond, and usually come from larger CVD or HPHT single-crystal diamonds. Methane provides a carbon source, which is broken up into its elemental components by the plasma. The carbon "rains" down onto the diamond seed plates and basically grows straight up, so the finished dimensions are limited by the starting length and width of the seed plate. Some CVD reactors use microwaves to assist while others do not. There are a few companies that sell complete CVD reactor systems, but no one I am aware of that offers IP or "recipes", so those would have to be developed on your own.

I guess a follow up question would be, if one wanted their own diamond making machine where would they get it. Obviously your company is an option "for qualified parties"
Yes, we can sell brand-new presses along with the IP and recipes, or can consider a JV, production contract or some similar arrangement.

Otherwise, for HPHT, you can find used BARS presses, mostly in Russia. They are certainly capable of growing diamonds, but are like comparing emissions, performance and fuel efficiency of a 1980s carbureted vehicle to a 2016 fuel-injected vehicle. Used cubic presses can be found in China, however those presses were built for grit and powder, which run short cycles (<1 hour), and would need to be converted and upgraded to sustain strict parameters for multi-day and multi-week cycles.

Companies sell new CVD reactors, as they have more applications than just diamonds, but they do not come with any diamond knowhow.

With all of those, you will have to develop your own recipes and growth cells or methods. Unless you have plenty of time and advanced degrees in physics, chemistry and/or material science, it will probably be an exercise in futility.

The original Florida-based Gemesis is a good example of this. They were VC funded and bought BARS presses, that at-the-time, could only grow orange diamonds. Gemesis made dozens if not hundreds of these presses however, when they ran out of money years later, they could still only grow orange diamonds. A Singapore company bought those presses (mostly to grow CVD seeds and HPHT-treat CVD rough) and to my knowledge, still can't reliably grow blue or colorless diamonds with those BARS presses.

For a code analogy, they basically "forked" the orange recipes when they bought the machines from Russia, and haven't been able to merge any upstream advancements since. BARS have basically been deprecated, so that stack is no longer developed.