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by n00b101 3791 days ago
I wonder what the cost/turnaround time for a one-off prototype would be?

For these work piece sizes and materials, you can do it yourself for ~$3,000 USD one-time hardware cost:

* Sherline 3-Axis 5400 CNC-ready* [1] $1,300 USD

* Stepper Motors + Controller[2] $500

* PC + parallel port $500

* Measuring and holding tools $500

+ Materials

+ CAD/CAM software

+ Several hours/days of time for setup and machining

The cost of these materials is low, so I guess you could make a prototype like this for maybe $50 in material costs? As an added benefit you could machine some or all parts in aluminum, if preferred.

[1] http://www.sherline.com/ [2] http://www.omc-stepperonline.com/

* I would recommend retro-fitting limit switches onto this mill, which is relatively cheap to do