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by fnordfnordfnord
3782 days ago
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Or an untrained or too-tired worker puts the assembly in the jig upside-down and pushes the button. ker-chunk. Then the worker throws the cable in the good bin because he gets paid by the kg of cables produced, and fired if the bad bin fills up. It's 5A, they could install a polyfuse, or they could monitor the current and turn it off with a transistor. |
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For protection from reverse voltage, the powered device needs a circuit which detects negative voltage and disconnects power (which would easily consume few cm² of PCB area) or a very beefy clamping diode to shunt the negative current into ground before it reaches other circuits and pray that charger's current limiter trips before the diode overheats and vaporizes.
And even if you do that, some idiot can still make a cable which applies -5V to some data line instead of the power line, so that your whole unobtanium Intel southbridge chip goes poof. Are you going to multiply the protection circuit by the number of wires in USB3 cable and at the same time make it pass insanely fast signals without distortion?
At some point you have to give up and simply assume that cable vendors are at least minimally competent.